Description of crushing cleaning process section module: crushing cleaning module includes first crushing and third rinsing and two air flow sorting and hot air drying system, and finally send the qualified bottle pieces to the color selection purification module 1.Breaking: the pretreatment PC bucket is sent into the shredder and crusher for crushing to 20mm; 2.Level rinsing (pre-rinsing):through the broken into the first pool rinse, rinsing process to remove most of the floating water label , at the same time most of the organic pollutants cleaning dehydration; 3.Level 1 label and heat washing module: dehydration through fine material, Most of the labels and have been separated, Most of the labels are separated through the first stage sorting and then enter the hot wash and high temperature heating friction, Remove the stubborn dirt, adhesive adhesive and aluminum foil on the surface of the bottle sheet by high temperature heating and adding detergent, Ensure that the bottle piece restores the original color; The high temperature heating module requires a control temperature greater than 90℃ and heating for more than 30 minutes, In order to ensure the temperature and time of the specimen production line, two heating tanks are designed to ensure the cleaning quality; 4.Secondary rinsing module: the secondary rinsing module adopts the pool for floating washing and dehydration, the pool is mainly used to remove detergent and floating bottle sheet is mainly used to add clean water for the final bottle sheet rinsing quality control, in order to get the highest purity of the bottle sheet; 5.Hot air drying system and Z type sorting module: through the previous crushing after cleaning bottle, dehydration material moisture content in 1-3%, through the heating screw to dry material moisture content is less than 1%, fully drying the material contains a small amount of labels by Z type sorting will remove label paper, remove the label after material to the subsequent color selection module for color purification.
The main units of the recycling system: Plastic PC water bucket recycling line is a complete engineered process to deliver fast, efficient, reliable plastic regrind. Or in short, we make “from plastic to profit” happen. Plastic containers like PC water buckets from 25L to 200L (from 5 gal to 55 gal) are manually fed to the conveyor. The system would take care of the rest of process. Shredding A heavy-duty two shaft shredder downsizes a plastic PC water bucket into 40mm wide pieces within 10 seconds. Thanks to the vertical pusher, it keeps a PC water bucket in closed contact with blades. The high-torque rotors shear a PC water bucket immediately. To view more plastic tote shredding here. Granulating Granulation is an essential step to produce uniform 12mm particles. The high-speed rotor in assist of water inflow, realizing granulating and washing at the a same time. Polytec granulator equipments a hydraulic screen cradle and hopper as well as a knife jig, which greatly reduces service time. Washing Sink-float tank stir the buoyant regrind, leaving contaminant and chemical to sink or dissolve. There is a screw conveyor to pick up and discharge sinking materials. Next, we have a friction washer that rotates at 1000 RPM spin out contaminants and debris. At the end of washing, a centrifugal dryer carries out the dewatering, minizing the water content to 1%. Collection The Plastic PC water bucket Recycling Line produces 12mm dried and clean HDPE flakes, while containment and unwanted like paper labels are removed. The collection rack comes with 2 chutes where you can feed to one big bag at a time. Of course, the built-in cyclone filters the dust. The output regrind can mix with resin for all kinds plastic processing such as injection molding and blow molding Project parameters
Energy consumption
| Model | Capacity | Installation power | Space | Steam | Compressed air | water |
| PEPP500 | 500kg/h | 98kw | 150m2 | * | 0.5m3 | 2m3 |
| PEPP1000 | 1000kg/h | 150kw | 200m2 | * | 0.5m3 | 2m3 |
| PEPP2000 | 2000kg/h | 190kw | 300m2 | * | 0.5m3 | 3m3 |
| No | Name | Consumption/ton | No | Name | Consumption/ton |
| 1. | electricity | 50-80kw | 3. | Clean agent (option) | 0-3kg |
| 2. | Steam (option) | 0-100kg | 4. | water | 0.8-1.5T |
